Force One’s remote-controlled Brokk 520D gets the Xwatch safety advantage

Xwatch Safety Solutions has completed another specialist installation, fitting an XW4 height and slew system to a Brokk 520D machine owned by Force One
part of the Ready Power group.

Brokk machines are fully remote-controlled, originally designed for demolition work. Remote control technology plays a crucial role in keeping operators safe, significantly reducing the risks associated with the people-plant interface. 

The fact that Xwatch can be seamlessly integrated into a remote-controlled machine like the Brokk 520D is a testament to its versatility and cutting-edge safety solutions. Force One has adapted this particular unit to work alongside their vacuum trucks, enabling material extraction from areas where larger machines can’t operate. This conversion has added another level of flexibility to Force One’s operations, ensuring they can tackle even the most complex excavation projects.

The Brokk 520D is a powerful, diesel-driven, remote-controlled machine, often hailed as the most environmentally friendly diesel demolition machine on the market. When Force One needs to access confined spaces that their larger RSP suction excavator trucks can’t reach, they deploy the Brokk 520D. The Brokk 520D is fitted with an extension attachment connecting directly to the suction excavator. This allows the excavator to act as the host, using its powerful vacuum system to extract material while the Brokk manoeuvres in the tightest spaces.

With its remote nozzle attachment, the Brokk 520D can operate in confined spaces, offering a precise and efficient excavation solution while maintaining full control. Force One’s collection of remote nozzles can be configured to excavate at distances of up to 150 metres. 

Xwatch engineer Adam Guilfoyle was responsible for installing the Xwatch XW4 system on the Brokk machine, and it presented unique challenges. As the machine sits just six inches off the ground, Adam had to find creative ways to access the chassis for the slew installation. He also fabricated a bespoke motion control box to integrate seamlessly with the Brokk’s remote-controlled functionality. Despite the constraints, Adam said, "All joking apart, for a small machine, everything on it is really accessible. The installation was very successful.  As engineers, we always enjoy the challenge and the opportunity to provide bespoke solutions."

The addition of the Xwatch XW4 system improves safety and control by monitoring and restricting height and slew movement. This is particularly critical in confined and high-risk environments, where precision is key. The XW4 system is a highly versatile safety solution that enhances control and precision across various construction machinery. Its advanced technology allows seamless integration, ensuring optimal application performance while maintaining the highest safety standards.

Declan Burke, Managing Director of Force One, commented: "Safety is always at the top of our list, and Xwatch has proven to be the most reliable and user-friendly system in the civil sector. We've seamlessly transitioned all our civil safety systems to Xwatch because of its precision, ease of use, and reliability. Knowing we have a system that integrates so well with our operations gives us complete confidence in maintaining safety and efficiency, no matter the job's complexity." 

Jemma Dycer-Hopkins, Sales and Operations Manager at Xwatch Safety Solutions, added: "The integration of Xwatch with remote-controlled machinery like the Brokk 520D is a great example of our systems' adaptability. Force One’s approach to safety and efficiency aligns perfectly with what we do at Xwatch—delivering user-friendly, reliable solutions that enhance site safety without compromising productivity. Seeing our technology's role in such innovative applications is fantastic.”

Established in 2004, Force One pioneered safe dig suction excavation in the UK. Now part of the Readypower Group, it remains a leader in innovation and safety, contributing to industry guidance. With a specialised fleet, Force One serves sectors including construction, rail, highways, and petrochemicals.

With Xwatch Safety Solutions on board, Force One’s operations continue to set the standard in specialist excavation, proving that safety and efficiency go hand in hand.